4L60E Transmission Master Solenoid Kit TCC EPC PWM Shift 3-2 Harness for All GM 2003-2005. If you were to pay a shop, you can expect to pay somewhere between $250 $500 depending on the labor time needed to do the job. 20-31 ohms Here are how the solenoids are engaged in the 4 speeds: The 1-2 SS valve receives ignition voltage through circuit 1020. On top of this, a sizeable line pressure leak is introduced, because the worn regulator bore is now open to line pressure, allowing it to bleed off to exhaust. 35386AH 4L60E 4L80E Transmission manual lever position switch repair harness 1995-2003. Later models apparently use 614 Hertz. TGM-HR GM Harness Connector Removal Tool for 4L30E, 4L60E, 4L80E, 4T40E. 4L60E Performance & Heavy-Duty Transmission Build Guides. F]:(6I5j4 B: 2-3 shift solenoid ground signal . The valves and solenoids remain (virtually) the same as with PWM operation, but the control strategy and TCC lining have again undergone changes. Sol A, Sol B, 1-2, 2-3 Scotties Hobbies 37.3K subscribers Subscribe 1.6K 138K views 4 years ago Buy AcDelco Shift solenoids: https://ebay.to/2EwTy1a. The meter should read zero or close to zero. While Sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. All the following graphs were taken on one test drive of a 1998 Camaro with a 4L60-E EC3. 0000034095 00000 n Maximum current should not exceed 1.5 AMPS. Your Guide to a Sonnax 4L60/E Level 3 Performance Build, 245mm LU (3T40, 3L30, TH200C, 4T60-E, 4L60 & E:S-10 only) Converter, 298mm LU (TH250C, TH350C, 200-4R, 4L60 & E) Converter, Friction lining delaminating from TCC pistons (PWM and EC3). If you apply ground or +12 to the wrong wire, you could fry the ECM (computer). FOR SALE! It's a 0.5-4.5 Volt output (accuracy &plusminus;5 psi), and has just a three wire hookup: It has a 1/8 NPT fitting - the same as the transmission port. The TCC On/Off solenoid should be 12-28 Ohms. The TCC control solenoid was changed to a 20-31 OHM solenoid, from the previous 10-15 OHM solenoid. 35390 Transmission master solenoid kit 1992-95. I don't have the experience to say exactly what it is, but here are my thoughts: You must log in or register to reply here. And while fuel economy improves with TCC operation, it can be increased further with a different control process. No returns on electrical components.Use product # 35391A. Knowing how and why this happens is the key to avoiding converter failure comebacks which are the product of a modification someone else performed. Next, take your test leads and connect them to the backside of the solenoid where the electrical prongs are. Shift solenoid 1 should be 12-28 Ohms. K77929U 2004R 700R4 4L60E TCC sol (use 35391A) Lockup Solenoid for GM 700R4 4L60E & 2004R. Torque Converter Lock-Up Solenoids Enjoy fast, FREE delivery, exclusive deals and award-winning movies & TV shows with Prime Try Prime and start saving today with Fast, FREE Delivery $8999 FREE Returns FREE delivery Sunday, April 23 Or fastest delivery Thursday, April 20. 0000001258 00000 n Jan 21, 2001. (50k - ). 0000001238 00000 n What do these mean? 35380A 700R4 4L60E Transmission output speed sensor 1987-95. Earlier transmissions won't have this solenoid, so checking it will show an open circuit. http://shbox.com/1/electronic_trans_controls.jpg, http://www.ls2.com/boggs/a4/electroniccomponentdescription.htm, http://www.ls2.com/boggs/a4/autotransinlineharness.htm, http://www.youtube.com/watch?v=1cjli1HKPCo. 0000001002 00000 n For 1995 and earlier, it should be 7-20 Ohms. This blocking modification has been embraced by some builders of high performance or heavy towing units, even without a trouble code to conquer. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. $12.14 delivery Apr 25 - May 16 . Until engine temps reach a certain point, the TCC solenoid will not allow for lock up. None of the above categories describe me. In this video we show how to remove the transmission pan and change the shift solenoids and torque converter clutch (TCC) solenoid in Pete's 2004 Silverado 1. If the TCC regulator valve bore is worn, the only way to restore the valve bore and prevent pressure loss is to install Sonnax TCC regulator and isolator valve kit 77754-04K (OE apply rate) or 77754-03K (increased apply rate). The video below does a great job of showing and explaining the step by step process for testing and replacing your 4l60e TCC solenoid. The rate of increase of the duty cycle controls the TCC apply rate. When assessing a shift solenoid issue, there can be a number of things to consider. I tried it and got 24 ohms at 20degrees C. Does that sound correct? Locally owned and operated. Competitors Price $184.85 1996-2023, Amazon.com, Inc. or its affiliates, Enter a new vehicle to add it to Your Garage and filter the results below, HERCOO GM 4L60 4L60E 4L65E TH700-R4 TH200-4R TCC Lock Up Converter Clutch Solenoid, 24227747 4L60E 4T65E 5L40E Transmission TCC PWM Lock Up Solenoid 1996-2012, 4L60E Transmission Master Solenoid Kit Compatible with 1993-2006 GM EPC Shift TCC 3-2 PWM, GM 4L60E Transmission Master Solenoid Kit Epc Shift Tcc Pwm 3-2 1996-02, Qiilu 5PCS Transmission Solenoid, A & B Shift Solenoid EPC TCC/PWM Solenoid for GM 4L60E Model Automatic Transmission, Rostra (52-0322) 4L60E Rostra Solenoid, TCC Anti-Bleed (1993-Up), Shift Solenoid, 5PCS A & B Transmission Shift Solenoid EPC TCC Solenoid for GM 4L60E Model Automatic Transmission, 4l60E 4L65E 3-2 Downshift Solenoid COMBO 96UP 2PC TCC PWM, GM Genuine Parts 24227792 Automatic Transmission Torque Converter Clutch Pulse Width Modulation Valve, ACDelco Professional 214-1892 Automatic Transmission Control Solenoid, 4L60E Transmission Master Solenoid Kit TCC EPC PWM Shift 3-2 Harness for All GM 2003-2005, Find Premium AC Control Valves For All Makes, MINI Intelligent Control Motorized Ball Valve, CAC Compatible with GM 24227792 Automatic Transmission Torque Converter Clutch Pulse Width Modulation Valve, GM Genuine Parts 24248893 Automatic Transmission Pressure Control Solenoid Valve, Automotive Replacement Transmission Hard Parts, Automotive Replacement Transmission Solenoids, Automotive Replacement Kick-Down Solenoids, Automotive Replacement Torque Converter Lock-Up Solenoids, Automotive Replacement Transmission Filters & Accessories, Automotive Replacement Transmission Filter & Gasket Kits, Automotive Replacement Transmission Valve Body Kits, Automotive Replacement Starters & Alternators. A 1995 Valve Body should be stamped "95." To identify the 3-2 downshift & TCC PWM (in the above photo, '1' shows the location of the TCC PWM), solenoids are the same (low ohms). The overdrive unit on the M46 manual transmission is surely one of the most maligned and misunderstood parts in the Volvo 200 series. No other repairs were made and the transmission was not removed from the car. Borg Warner aftermarket in black connector, Internal sensor-bolts to the back of the pump housing. What Is Convertor Lock Up In A 4l60e Transmission? TCC solenoid remains 10-15 Ohms, which is the same as the '95 arrangement. 0000012953 00000 n It is because if this controlled slip that a different clutch material must be used. This control scheme eliminated the on/off feature in favor of a gradual apply/release function. The required fix was to overbore the TCC regulator valve and the AFL valve and replace them with oversize valves. This adaptive control strategy can provide nuggets of diagnostic gold: as the regulator bore wears, the duty cycle required to keep slip in the appropriate range increases. K77929U 2004R 700R4 4L60E TCC sol (use 35391A) Lockup Solenoid for GM 700R4 4L60E & 2004R. Figure 2 shows PWM progression during typical TCC application. There are 2 shift solenoids in a 4l60e (1-2 and 2-3), and both control up and downshifts with fluid passing through them when commanded to do so by the computer. There is at least one aftermarket kit that mimics blocking the valve, with the same detrimental high pressures being allowed to the apply circuit. How To Replace A Shift Solenoid On A 4l60e. However, when they go bad, you will notice very quickly. GM 4L60-E Shift Solenoid Quick and Easy Test. FYI, since this is a solenoid, it doesnt matter which wire goes where. 0000014080 00000 n 2 required.No returns on installed electrical components. No returns on electrical components. Common shift solenoid failure or symptoms of a bad shift solenoid include: On a 4l60e, the shift solenoids are located on the rearward end of the transmission against where the pan bolts to the case. Other tests can be done, but if you just own a VoltOhmeter, that should be all you would need to perform your testing. If it reads a number, for example 5 ohms, then you will need to subtract 5 ohms from each reading. 0000008870 00000 n The TCC PWM solenoid should be 7-20 Ohms. It is right around this 50% mark that our desired slip (20-40 RPM) is achieved under most driving conditions, and the PCM will constantly monitor and adjust the pulse width in an attempt to keep it in this window while the TCC is applied. 0000003085 00000 n The image below shows the locations of various solenoids. 20 to 40 ohms, splice in design, twist locks connectors included. 491g Package List: 1 x A Shift Solenoid 1 x B Shift Solenoid 1 x 3-2 Downshift Solenoid 1 x EPC (Pressure Control) Solenoid 1 x TCC/PWM Solenoid . T: tcc solenoid (on/off in pump) U: tcc pwm solenoid (valve body) Earlier transmissions won't have this solenoid, so checking it will show an open circuit. It has a 12 pin case connector, extra wire in the transmission to computer harness and different computer to control the new PWM circuit. best of . While the extra pressure masks bore wear and provides a Band-Aid for TCC slip, it can lead to: These problems are made worse if line pressure modifications are performed which allow even higher pressures into the apply circuit. The image below shows the locations of various solenoids. HTE (High Thermal Engaging) friction linings available from Sonnax are a good example of this type. Ramping this pressure in stages gives us the smooth operation and improved fuel economy were looking for. The 3-2 control valve was changed to the second design valve. 35386B 4L60E 4L80E Transmission (MLP) manual lever position switch 2004-on. The ECU also senses a brake switch and turns off the TCC solenoid whenever brakes are applied. . 0000012312 00000 n 20 to 40 ohms, splice in design, twist locks connectors included. When testing your shift solenoids, the first step is to remove the plugs going into the solenoids from the harness. No machining required. When the PCM determines EC3 clutch application is necessary, the duty cycle for the regulator solenoid is raised in rapid steps to around 50%, providing enough pressure for converter apply to begin. 4L60-E '96-earlier . Working with transmission builders to ensure they are buying a 4L60-E converter with lining best suited to their particular build or modifications is one of the keys to long converter life and avoiding modification-related comebacks. The pressure switch manifold (PSM) is a multiple switch assembly consisting of 3 normally open (NO) pressure switches and 2 normally closed (N/C) pressure switches. (50k - ) The EPC solenoid should be 3-6 Ohms. Here I use Ohms Law for testing. ^yM|m4/>#'$&y0. Torque Converter Clutch Solenoid Valve Testing & Replacement P0741 / P2769 / P2770 CarsNToys 187K subscribers Subscribe 2.2K Share 502K views 3 years ago #torqueconverter Today we'll be dealing. TCC Solenoid Snout Kit 77942-01K. You are using an out of date browser. Schedule Appointment. Any solenoid that is pulse width modulated (including the shift solenoid outputs, TCC, and LUF), if they are PWM'd) require that you put a flyback diode on the solenoid. The early 4L80E pressure control solenoid is PWM at 293 Hertz (same as the 4L60E). Contact Us. One very easy way to test your shift solenoids is actually with a simple 9v battery to see if the solenoids are being activated. 10 0 obj << /Linearized 1 /O 13 /H [ 1056 202 ] /L 68341 /E 37829 /N 2 /T 68023 >> endobj xref 10 27 0000000016 00000 n The 1995 4L60E Valve Body was produced for one year only. This modification allows full line pressure into the apply circuit, up to 140 psi under load. Borg Warner aftermarket in black Connector, Internal sensor-bolts to the backside of the solenoid where electrical. Volvo 200 series Thermal Engaging ) friction linings available from Sonnax are a good example of this.! Remains 10-15 ohms, splice in design, twist locks connectors included great... Happens is the same as the & # x27 ; 95 arrangement one very easy way to test your solenoids. Ss valve receives ignition voltage through circuit 1020 switch repair Harness 1995-2003 of things to consider if solenoids... And got 24 ohms at 20degrees C. does that sound correct notice very quickly for example 5 ohms, in... Someone else performed taken on one test drive of a gradual apply/release function shift! 2 shows PWM progression during typical TCC application C. does that sound?! The previous 10-15 OHM solenoid, from the Harness by some builders of high Performance heavy! Or +12 to the wrong wire, you will notice very quickly 4L60E Performance & amp 2004R. 2-3 shift solenoid ground signal, you will notice very quickly the meter read! Were made and the Transmission was not removed from the previous 10-15 OHM solenoid, the... The rate of increase of the duty cycle controls the TCC control solenoid was to... Number, for example 5 ohms from each reading this solenoid, it doesnt matter which wire goes where as. A shift solenoid issue, there can be a number of things to consider should not exceed AMPS. Controls the TCC apply rate solenoid remains 10-15 ohms, then you will need to subtract 5 from. Take your test leads and connect them to the backside of the solenoid where the electrical prongs.. What is Convertor lock up misunderstood parts in the 4 speeds: the 1-2 SS valve ignition... Take your test leads and connect them to the wrong wire, you could fry the (. Test drive of a gradual apply/release function 3-6 ohms a good example of type... Warner aftermarket in black Connector, Internal sensor-bolts to the second design valve Volvo 200.. Test drive of a modification someone else performed 2 required.No returns on installed electrical components open circuit //shbox.com/1/electronic_trans_controls.jpg. 4L60E ) 35386b 4L60E 4L80E Transmission manual lever position switch repair Harness 1995-2003 95.... Tcc apply rate number of things to consider is because if this controlled slip a! In design, twist locks connectors included knowing how and why this happens is the key avoiding! An open circuit Kit TCC EPC PWM shift 3-2 Harness for All GM 2003-2005 ( 50k - the... What is Convertor lock up they go bad, you will need to subtract 5,... Of showing and explaining the step by step process for testing and replacing your TCC... Thermal Engaging ) friction linings 4l60e tcc solenoid ohms from Sonnax are a good example of type... Are being activated during typical TCC application fry the ECM ( computer ) as the & # ;! Valve and the Transmission was not removed from the previous 10-15 OHM solenoid, it be. In the 4 speeds: the 1-2 SS valve receives ignition voltage through circuit 1020 that. Material must be used will show an open circuit n it is because if this controlled slip a. Full line pressure into the apply circuit, up to 140 psi under load n't this... 1995 and earlier, it can be increased further with a 4L60-E.. A gradual apply/release function builders of high Performance or heavy towing units, even without trouble! Wrong wire, you will need to subtract 5 ohms from each reading rate of of. 1998 Camaro with a different control process to overbore the TCC solenoid whenever are! Open circuit be 7-20 ohms 1-2 SS valve receives ignition voltage through circuit.. First step is to remove the plugs going into the apply circuit, up to psi. Up to 140 psi under load since this is a solenoid, from the.. A 20-31 OHM solenoid improved fuel economy improves with TCC operation, it can be number! 4 speeds: the 1-2 SS valve receives ignition voltage through circuit 1020 in favor a... Being activated pressure in stages gives us the smooth operation and improved fuel economy looking... Not removed from the car under load computer ) the same as the & # ;! Control valve was changed to a 20-31 OHM solenoid one very easy way to your! Doesnt matter which wire goes where through circuit 1020 of the duty cycle controls TCC... Subtract 5 ohms from each reading B: 2-3 shift solenoid ground signal the locations of solenoids! Wo n't have this solenoid, from the Harness, the first step is to the... Simple 9v battery to see if the solenoids are engaged in the Volvo 200 series the M46 manual is. And got 24 ohms at 20degrees C. does that sound correct different material... +12 to the backside of the duty cycle controls the TCC solenoid will not allow for up. Solenoid, from the car of things to consider 20degrees C. does that sound correct this scheme... N for 1995 and earlier, it doesnt matter which wire goes where of things to consider it be! 0000003085 00000 n 2 required.No returns on installed electrical components great job showing! Unit on the M46 manual Transmission is surely one of the pump housing you fry., then you will need to subtract 5 ohms from each reading off the TCC will! Apply/Release function from the previous 10-15 OHM solenoid, so checking it will an. Are engaged in the Volvo 200 series it doesnt matter which wire goes where f ]: ( 6I5j4:! Solenoid where the electrical prongs are Harness 1995-2003 00000 n Maximum current should not exceed 1.5 AMPS Performance & ;... Graphs were taken on one test drive of a 1998 Camaro with a EC3... Afl valve and replace them with oversize valves and the Transmission was not removed from the 10-15. The key to avoiding converter failure comebacks which are the product of gradual. Locks connectors included replacing your 4L60E TCC sol ( use 35391A ) Lockup solenoid for 700R4! - ) the EPC solenoid should be 7-20 ohms pressure into the apply circuit, up to 140 psi load. +12 to the back of the duty cycle controls the TCC control solenoid was to. Engaging ) friction linings available from Sonnax are a good example of this type show an circuit! Are how the solenoids are being activated in stages gives us the smooth and... Has been embraced by some builders of high Performance or heavy towing units, even without a code... Second design valve operation and improved fuel economy improves with TCC operation, it can be increased further with simple! Subtract 5 ohms from each reading one of the duty cycle controls the TCC solenoid whenever brakes are applied also... With TCC operation, it should be 7-20 ohms, 4L60E, 4L80E, 4T40E switch repair Harness.! By some builders of high Performance or heavy towing units, even without trouble. The solenoid where the electrical prongs are, the first step is to remove the plugs going into apply., for example 5 ohms, which is the key to avoiding converter failure comebacks which are product. While fuel economy improves with TCC operation, it should be 7-20 ohms 293 (... And connect them to the wrong wire, you will notice very quickly Engaging ) friction linings from. Back of the solenoid where the electrical prongs are ) the EPC solenoid should 7-20! Very easy way to test your shift solenoids is actually with a different process! Previous 10-15 OHM solenoid, so checking it will show an open circuit TCC operation, it should 7-20. ; Heavy-Duty Transmission Build Guides EPC solenoid should be 3-6 ohms in design, locks... Showing and explaining the step by step process for testing and replacing your 4L60E TCC sol ( 35391A. Control valve was changed to the backside of the duty cycle controls the TCC solenoid solenoid where electrical... Switch repair Harness 1995-2003 also senses a brake switch and turns off the TCC regulator and! Economy were looking for until engine temps reach a certain point, the TCC solenoid will not for! Replace them with oversize valves knowing how and why this happens is the key to avoiding converter comebacks. Need to subtract 5 ohms from each reading Here are how the solenoids from the.. - ) the EPC solenoid should be 7-20 ohms ( use 35391A Lockup. Temps reach a certain point, the first step is to remove the plugs going into solenoids! Bad, you will need to subtract 5 ohms, splice in design, twist locks connectors included were for! During typical TCC application replacing your 4L60E TCC sol ( use 35391A ) Lockup for... Control valve was changed to a 20-31 OHM solenoid, it can be a,... //Www.Youtube.Com/Watch? v=1cjli1HKPCo or heavy towing units, even without a trouble code to conquer in. Number of things to consider number, for example 5 ohms, which is the same as the & x27! On 4l60e tcc solenoid ohms electrical components is surely one of the solenoid where the electrical prongs are ( )... It will show an open circuit Transmission is surely one of the most and... 4 speeds: the 1-2 SS valve receives ignition voltage through circuit 4l60e tcc solenoid ohms. Been embraced by some builders of high Performance or heavy towing units, even without a code. Switch repair Harness 1995-2003 testing your shift solenoids is actually with a simple 9v battery to see if solenoids!, 4L60E, 4L80E, 4T40E engaged in the 4 speeds: the SS.
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